• Rotary lobe pump parameters


    • What is "slip"?
    • Lobe pump clearances
    • Pressure effect
    • Temperature effect
    • How viscosity affect pump sizing
    • Cavitation
    • Data required for rotary lobe pumps selection
    • Rotary lobe pump brands andManufacturers
    • Rotary lobe pump price



    Lobe pump slip


    Slip is the portion of the pumped product that is forced back to the suction side of the pump due to pressure through the clearances. Rotary lobe pumps sometimes do not pump the full displacement for which they are rated because of a phenomenon called slip.To allow the pump’s rotors to rotate, small clearances must be maintained between the rotors and rotorcase. Slip will change directly with pressure and clearance, and inversely with viscosity.


    Lobe pump clearance


    Within the casing of rotary lobe pumps there are clearances, which are the spaces between rotating components and between rotating and stationary components. Clearances are necessary to avoid rotor to rotor, rotor to rotorcase and rotor to rotorcase cover contact. The size of these clearances is related to the pressure and temperature of pump operation.


    The key clearances are as follows:


    • Radial clearance (between rotor tip and rotorcase).
    • Mesh clearance (between rotors).
    • Front clearance (between front of rotor and rotorcase cover).
    • Back clearance (between back of rotor and back face of rotorcase).




    Pressure effect to the pump


    The design concept of the rotary lobe pump is to have no contacting parts in the pumphead. This requires having the shaft support bearings to be mounted outside of the pumphead, which results in an overhung load, caused by the rotors fitted to the shafts as shown. The effect of pressure on the rotors will cause shaft deflection, which could result in contact between rotors, rotorcase and rotorcase cover. To allow for this pressure effect, clearances are built into the pumphead between surfaces that may contact.


    Temperature effect to the pump


    Temperature change can be caused by the fluid being pumped, pump mechanism, drive unit and/or the environment. Any CIP (Cleaning In Place) operation required should also be taken into consideration. Changes in temperature will cause expansion upon heating or contraction upon cooling, to the rotorcase and gearcase components. The most significant result is movement between shaft and gearcase/rotorcase allowing the rotors to move forward or backward in the rotorcase. With the rotors being allowed to move forward there will be a reduction to the front clearance. To compensate for this, manufacturers will increase the clearance.



    How viscosity affect pump sizing


    Viscosity is a measurement of a product’s resistance to flow. Low viscosity products (e.g. water) have little resistance to flow, while higher viscosity products have a greater resistance to flow. It is key to positive pump sizing and operation because it affects slip within the pump as well as the pressure required to overcome frictional loss in the lines. Higher viscosity products smaller slip inside the pump.


    How cavitation affect pump


    Cavitation is the formation of vapor bubbles due to insufficient pressure at the inlet of the pump. High product temperature and/or low pressure on the inlet side of the pump can lead to insufficient pressure. Over time, cavitation can seriously damage a pump. Additional pressure energy would be required to supply the pump with the energy it requires to keep from cavitating. Four ways to increase the inlet pressure are raise the level of the product in the tank, pressurize the tank, lower the pump or decrease the product temperature.




    Data required for rotary lobe pumps selection Selection


    • Product Name
    • Product viscosity in pump, line and at rest
    • Are there any solids present
    • If so what are they and percentage concentration
    • Specific gravity
    • Capacity required
    • Pumping temperature
    • Discharge pressure or sketch of pipework system
    • Suction pressure or sketch of pipework system



    Rotary Lobe pump brands and Manufacturers


    WrightFlow, Alfa laval, Waukesha, JEC, Inoxpa, Omac, Apv, Fristam, Jabsco, Xylem, boerger, Netzsch, Johnson, Bonve


    Rotary Lobe pump price


    For Bonve pump price, it is offered based on the customer’s requests. Below is the main need to supply.


    • Bare shaft pump or complete unit required?
    • If need fixed or variable speed driving?
    • Material required for the liquid contact parts, such as SS304, 316, 316L, duplex 2205 etc.
    • Mechanical seal type and material required?
    • If required jacket or pressure relief valve?


    Bonve also can recommend a suitable proposal with the budget.


  • Rotary lobe pump working principle and structure


    • What is a rotary lobe pump?
    • How rotary lobe pumps work?
    • Rotary lobe pumps parts
    • Lobes types and why different need?
    • Construction material of lobe pumps
    • Configuration Options of lobe pumps



    What is a rotary lobe pump?

    Rotary Lobe Pumps are positive displacement pumps able to transferring liquids products,especially for high viscosity, high solidand arefeatured aslow shearing. Gentletransferringmakes them popularused in food, cosmetics and industrial chemicalproducers. No damage to the pumped products.


    How rotary lobe pumps work?



    Rotary lobe pump working principle is easy to understand. They basically consist of two lobe rotors, which rotate synchronously driven by a pair of synchronous gears in the gearbox. The rotors are driven by the main shaft and sub-shaft to rotate in a synchronous reverse direction, which changes the pump capacity, builds up high vacuum and discharge pressure, thus an efficient pumping is formed.


    Parts of rotary lobe pumps

    The main parts are including rotors, pump cavity, mechanical seal, shaft, bearings and gears. They are processed by CNC to ensure high precision fabrication.


    Constructionmaterials of rotary lobe pumps, but are not limited to:

    Product contact metal parts: stainless steel AISI 316, 316L, duplex, 904L

    Mechanical Shaft Seals: Tungsten carbide, Silicon carbide

    Sealing Materials of O-rings: Viton, EPDM, FFKM


    Configuration of rotary lobe pumps, normal types for Bonve brand.

    lobe pump china



    Lobes types and why different need

    According to the different product transfer, manufacturers have different lobes design to make sure an efficient feeding and no failure, such as single-wing, bi-wing, tri-lobe, four-impeller, eight or twelve-impeller lobes. See below diagram which shows each lobes type application.


  • Rotary Lobe Pumps Vs. Centrifugal Pumps Which is Right for Your Process

    Positive displacement rotary lobe pumps and centrifugal pumps are the two main types used to transfer liquids. However, they have some distinct differences. They shows different talents when transfer liquids.The users should select with careful consideration. The following are the main differences between Positive displacement rotary lobe pumps and centrifugal pumps.


    1. The difference in working principle



    A Centrifugal Pump transfers the kinetic energy of the motor to the liquid through the rotating impeller. This increases the velocity and pressure at the discharge. The discharge velocity remains constant when motor rpm is constant. On the other hand, Positive displacement rotary lobe pumps suck a fixed volume of fluid in its cavity and force it to discharge into the pump outlet. So, it is a constant volume pump. Centrifugal pumps are high capacity and relatively low-head pumps whereas positive displacement pumps are low capacity high-head pumps.


    2. The Difference in fluid handling



    A. The rotation speed of rotary lobe pump is directly proportional to the flow rate. For example, when their rotation speed is 100 rpm, the flow rate is 1 cubic, while when the rotation speed is 1000 rpm, it can be understood as 10 cubic, but there is a little efficiency loss, and the flow rate is about 9.5-9.8 cubic meters.

    B. The centrifugal pump throws the medium out of the flow channel of the impeller by the high-speed rotation of the motor.

    C. The viscosity of medium transferred by the rotary lobe pump is relatively large, such as heavy oil, viscous adhesives, food paste, etc.; The centrifugal pump can only deliver the medium with lower viscosity, and its delivery viscosity can only be lower than 3Cst.


    3. The Difference in Performance



    When you look at its performance table (Figure 1), centrifugal pumps and rotary lobe pump are quite different.

    Centrifugal Pump

    Positive Displacement Rotary Lobe Pump

    A. Flow rate decreases with increasing viscosity

    A. Flow rate insensitive to changing pressure

    B. Flow varies with changing pressure

    B. Flow insensitive to changing pressure

    C. Efficiency decreases at both higher and lower pressures

    C. Efficiency insensitive to changing pressure

    D. Efficiency decreases with increasing viscosity

    D. Efficiency increases with increasing viscosity




    Fig. 1: Centrifugal Pump vs Rotary Lobe Pump Performance


    4. The Difference in Inlet Conditions



    These two types of pumps also have quite different requirements for inlet conditions. If you encounter periods where the pump remains "dry", a rotary lobe pump will prime on its own without liquid. On the other hand, a centrifugal pump is unable to create a pressure differential by priming without liquid already in the pump.


    Centrifugal vs Positive Displacement Pump: Which one to Select?

    A Positive Displacement Rotary Lobe pump will be a preferred selection in the following situations:


    A. For high viscous applications.

    B. For variable pressure conditions.

    C. For changing viscosity conditions.

    D. For high-pressure applications.

    E. For shear sensitive liquids.


    However, these are only a few criteria. Site experience accumulation is also required for selecting the right pump. Bonve is the leading manufacturer in rotary lobe pumps since 2001. When you choose a Bonve pump, you not only get the high quality pumps, but you also get the advantage of Bonve's engineering expertise and years of application knowledge in the food, chemical, pharmaceutical and cosmetics industries.


    To find out more about Bonve rotary lobe pump, Click on the picture below



  • The Powerhouse of Industry Bonve Rotary Lobe Pumps

    Rotary Lobe Pumps by BONVE: The Ultimate Solution for Efficient Fluid Transfer



    In industries where precision, reliability, and efficiency are non-negotiable, the choice of pumping technology can make or break operations.

    Enter BONVE’s Rotary Lobe Pumps—a game-changer in fluid handling systems. Designed for versatility and durability, these pumps are engineered to meet the rigorous demands of modern industrial applications.

    Whether you’re in food processing, pharmaceuticals, chemicals, or wastewater management, BONVE’s rotary lobe pumps deliver unmatched performance. Let’s dive into what makes these pumps a standout choice.



    What is a Rotary Lobe Pump?

    A rotary lobe pump is a type of positive displacement pump that uses rotating lobes to transfer fluids. Unlike centrifugal pumps, which rely on high-speed impellers, lobe pumps operate at lower speeds while maintaining a gentle pumping action. This makes them ideal for handling shear-sensitive, viscous, or abrasive fluids without compromising product integrity. BONVE’s rotary lobe pumps feature a robust design with two synchronized lobes rotating within a precisely machined casing, ensuring smooth and pulsation-free flow.



    Key Features of BONVE Rotary Lobe Pumps

    1.High Efficiency & Precision

    BONVE pumps are optimized for energy efficiency, reducing operational costs while maintaining consistent flow rates. Their precise lobe synchronization minimizes internal slip, ensuring accurate volumetric delivery even with challenging fluids.



    2.Gentle Handling of Sensitive Products

    For industries like dairy, beverages, or cosmetics, product consistency is critical. The pump’s low-shear operation preserves the texture, viscosity, and quality of delicate fluids like creams, sauces, or emulsions.



    3.Durable Construction

    Built with high-grade stainless steel, BONVE pumps resist corrosion, abrasion, and high temperatures. The hygienic design also meets strict sanitary standards (e.g., EHEDG, FDA), making them suitable for food and pharmaceutical applications.



    4.Easy Maintenance

    The pump’s modular design allows quick disassembly without moving the entire unit. Replaceable lobes and seals reduce downtime, while the CIP (Clean-in-Place) compatibility streamlines sanitation processes.



    5.Versatility Across Fluids

    From thick pastes and slurries to solvents and oils, BONVE pumps handle a wide viscosity range (up to 1,000,000 cP). They’re also effective for fluids containing solids or particulates, thanks to the generous clearances between lobes and the casing.



    Applications of BONVE Rotary Lobe Pumps

    Food & Beverage: Transferring syrups, chocolate, yogurt, or beer with zero contamination risk.

    Pharmaceuticals: Metering sterile liquids, creams, or active ingredients.

    Chemicals: Handling aggressive acids, polymers, or adhesives.

    Wastewater Treatment: Moving sludge, grease, or bio-solids.

    Cosmetics: Pumping lotions, shampoos, or fragrances.



    Why Choose BONVE?

    BONVE combines decades of engineering expertise with a customer-centric approach.

    Here's why Bonve rotary lobe pumps are trusted globally:

    Customizable Solutions: Tailored configurations for flow rates, materials, and sealing options.
    Global Support: A robust service network ensures prompt maintenance and spare parts availability.
    Sustainability Focus: Energy-efficient designs align with eco-friendly industrial practices.

    Conclusion
    BONVE's rotary lobe pumps exemplify innovation and reliability in fluid transfer technology. By prioritizing efficiency, hygiene, and adaptability, they empower industries to optimize processes while reducing total cost of ownership. Whether you're upgrading existing systems or designing a new production line, BONVE's pumps are engineered to exceed expectations.

    Ready to transform your fluid handling operations? Explore BONVE's rotary lobe pump range today—where precision meets performance.

    Email: bvsales3@Bonvepumps.com for more information or contact our technical team for a customized solution!
  • Tips to install Bonve homogenizer mixing pump

    How to remove and install the homogenizer mixing pump when pump ship to the destination port? Below are the tips to install Bonve high shear mixer.

    1. Pump sent to area other than China will be packed in plywood case.

    2. Users are advised to check the packing list, instruction manual, certificate of qualification, and other accessories attached after opening the wooden case.

    3. Pump can be delivered to the installation site when the sealing bags at the inlet and outlet remain intact.

    4. In hoisting, the hoist links at the pump body and the motor are available for use. If possible, users is better to carry the pumps with forklift trucks, handle with care.

    5.The foundation of pump installation should have a horizontal plane. In line with the installation dimensions, four basic holes should be scooped first. Then ground screws are to be put into the holes for cement casting. When the cement is dry, use sizing block to adjust the chassis and make it horizontal. Lastly, screw up the ground bolts.



    6. Pipe linking the pump should have supports respectively, which should not be the pump body.

    7. To avoid damage to the pump's motor, install an overload current protection device during installation.

    8. When the pump is installed, there should be a filter set ahead of the pump inlet. The filter screen should be 20 meshes or greater.

    9. In installation, at pump inlet should be fixed a gauge valve for convenience of damaged meters replacement.

    10. After the pump is installed, mark the ground connection point at the motor and make it connect the earth in accordance with the national safety standard.

    11. If the pump is mobile type, hose should be used as at the inlet and outlet of the pump. In this case, valve and manometer are not necessary. The pump can only be pulled on level ground as four wheels (two of them are wheels) are fixed below the base plate. In case of too steep slope or a sharp turn, particular care should be taken to prevent any off-balance or sliding.


    Click to view tips on installing Bonve rotary lobe pumps


  • Why Say Bonve Lobe Pump More Reliable?

    |

    Hello there! Today, let’s talk about pumps—the unsung “hearts” of industrial operations. But did you know? Not all pumps are created equal!

    Thanks to two groundbreaking design innovations, our pumps deliver unmatched stability, durability, and cost savings. Let’s dive into the “secret tech” hidden in the details!



    1. Bearing Design: Six-Point Support for Rock-Solid Stability!

    Imagine balancing a glass of water with three fingers instead of two—wouldn’t it be steadier? That’s the philosophy behind our bearing system!

    Pain Points of Traditional Pumps:

    Most competitors use 4 bearings, leading to shaft wobbling, faster wear-and-tear, and frequent maintenance.

    Our Solution:

    Six independently placed bearings create a “triple-support” structure for each shaft:

    Front-End Double Lock: Two cylindrical bearings secure radial movement, eliminating side-to-side wobble.

    Back-End Powerhouse: A double-row angular contact bearing locks axial displacement, preventing forward/backward shifts.

    Benefits You’ ll Love:

    Zero vibration, zero pulsation—whether handling high or low pressure.

    Extended bearing life boosts durability for the shaft, mechanical seal, and entire pump.

    Maintenance? Barely needed! Save time, labor, and repair costs.


    Bonve 4G rotary lobe pumps

    More details about Bonve lobe pump pls click the picture.


    2. Shaft Key Design: No More Slipping, Just Seamless Sync!
    Traditional pumps use shrink disks to connect gears and shafts—like glueing parts together. Under high pressure or sudden starts, gears slip or collide, causing breakdowns.
    Our Innovation:
    Meet the shaft key structure—a Lego-like precision fit!
    Gears and shafts interlock via precisely machined keyways, ensuring perfect synchronization.
    Handles high pressure, viscous fluids, and instant startups without a hiccup!
    Why It Matters:
    Zero collisions, zero downtime—maximize production efficiency.
    Slash failure rates and keep your operations running smoothly.

    3. Why Choose Us?
    Stability: 6 bearings vs. competitors' 4.
    Durability: Shaft keys outlast shrink disks.
    Peace of Mind: Reduce maintenance costs—your team will thank you!

    Final Thought:
    A pump's true power lies in its hidden details. Our design isn't about flashy features—it's about making your operations faster, smoother, and hassle-free.
    Next time you need a pump, ask: “Does it have six bearings and a shaft key?”

    Ready to upgrade? Contact us for a tailored solution!
  • Lixel K1-Compact Handheld 3D Scanner, offers a convenient solution for 3D capture and modeling

    Lixel K1 is a compact handheld scanning and modeling device newly announced. With a lightweight body, it integrates 56 million-pixel panoramic vision modules and a 360° LiDAR, capable of real-time generation of centimeter-level colored 3D models. Tailored for professionals, small to medium-sized businesses, and 3D enthusiasts, it offers a convenient solution for 3D capture and modeling.

  • Matrix VI-a brand new functional GNSS receiver merges Visual , AR and Laser

    Where Precision Meets Innovation

    Matrix Vl is a brand new functional GNSS receiver merges Visual Positioning, AR real-scene stakeout and Laser measurement technologies,once breaking through the limit ations of GNSS products, offering surveyors more convenience and productive solutions.

  • Dynamic Torque Sensor Introduction and Features

    A dynamic torque sensor is a specialized sensor used to measure and monitor torque in rotating systems. It provides real-time data on the rotational forces and enables precise control and optimization of mechanical processes. In this article, we will introduce the dynamic torque sensor and highlight its key features.

    Introduction:

    Dynamic torque sensors are commonly used in various industries, including automotive, aerospace, manufacturing, and robotics. They play a crucial role in measuring and analyzing torque in rotating shafts, motors, engines, and other mechanical systems. By accurately monitoring torque, these sensors help ensure efficient operation, prevent equipment damage, and enhance overall performance.

    Key Features:

    1 High Accuracy and Sensitivity: Rotating Torque Sensors are designed to provide highly accurate torque measurements, even in high-speed and dynamic applications. They offer excellent sensitivity to capture subtle changes in torque and allow precise adjustments in real-time.

    2 Wide Measurement Range: These sensors have a broad measurement range, capable of measuring both low and high torque values. This versatility makes them suitable for a wide range of applications, from small-scale precision operations to heavy-duty industrial processes.

    3 Fast Response Time: Non-contact torque sensors offer rapid response times, enabling real-time monitoring and control of torque fluctuations. Their quick response ensures timely detection of torque variations, contributing to improved safety and performance.

    4 Non-Intrusive Design: Many dynamic torque sensors feature non-intrusive designs that allow for easy installation and removal without interrupting the system's operation. These non-contact sensors eliminate the need for physical contact with the rotating shaft, reducing wear and tear and minimizing maintenance requirements.

    5 Robust Construction: Dynamic torque sensors are built with rugged materials and undergo extensive testing to ensure durability in demanding operating conditions. They can withstand high temperatures, vibrations, and harsh environments, ensuring reliable performance and long service life.

    6 Versatile Mounting Options: These sensors offer various mounting options, including flange, shaft, or inline configurations, allowing for flexibility in installation. They can be integrated seamlessly into existing systems, making them compatible with a wide range of rotating equipment.

    7 Digital Output and Integration: Many dynamic torque sensors provide digital output signals, making it easy to interface with data acquisition systems, control units, and other monitoring devices. This digital integration allows for efficient data processing, analysis, and integration into automation and control systems.

    In conclusion, dynamic torque sensors play a vital role in measuring and controlling torque in rotating systems. With their high accuracy, wide measurement range, fast response time, and robust construction, these sensors enable precise monitoring and optimization of mechanical processes. Whether in automotive manufacturing, aerospace engineering, or robotics, dynamic torque sensors provide essential data for improving performance, enhancing safety, and maximizing efficiency in various industries.

    Dynamic Torque Sensor

  • EVA Rubber Technical Insights for Modern Manufacturing

    Welcome to the World of Advanced Rubber Engineering

    As a leading Chinese rubber supplierHairui Rubber understands that behind every industrial material lies a fascinating story of innovation and precision. Today, we're diving deep into the world of Ethylene-Vinyl Acetate (EVA) rubber – a material that quietly powers countless technologies around us.

     

    Why EVA Matters in Modern Manufacturing

    Imagine a material so versatile it can be found in everything from comfortable shoe soles to sophisticated electrical cables. That's EVA rubber – the unsung hero of industrial design and engineering.

     

    Fundamental Composition Technical Insights

    The Molecular Magic of EVA

    For our fellow EVA foam manufacturers and engineering enthusiasts, here's a breakdown that goes beyond basic specifications:

    • Vinyl Acetate Content: Precisely 45%
    • Density: A robust 980 kg/m³
    • Mooney Viscosity: Flexibly ranging 8-16 ML-4

    Why These Numbers Matter

    These aren't just random figures – they represent the engineering prowess that makes EVA a go-to solution for:

    • Mechanical component design
    • Advanced adhesive systems
    • Specialized cable insulation

     

    A Closer Look At Specialized Rubber Variants

    Levapren Series Decoding the Codes

    At Hairui Rubber, we pride ourselves on understanding the nuanced world of rubber variants:

    • Levapren 452: The versatile mixer
      • Complete solubility in multiple solvents
      • Ideal for complex compound applications
    • KA 8052: The precision specialist
      • Partial solubility
      • High gel content for specific industrial needs

     

    Thermal Performance The Real-World Test

    How Rubbers Survive Extreme Conditions

    Let's break down how different rubbers perform under pressure:

    1. EPDM Rubber
      • Thermal Aging Champions
      • Maintains strength at 150°C
      • Strategic antioxidant integration (Pb304)
    2. Butyl Rubber (IIR)
      • More susceptible to thermal stress
      • Demonstrates performance limitations
    The Blending Art Industrial Alchemy

    As a sophisticated Chinese rubber supplier, we understand that rubber performance is about strategic combinations:

    • EPDM + NBR: Enhanced ozone resistance
    • Levapren 452: Designed for optimal mixing
    • Precise vulcanization rate matching
    Hairui Rubber's Mechanical Strength and Elasticity

     

    Application Domains

    Industry-Specific Rubber Solutions

    EVA Applications

    • Cable industry insulation
    • Specialized textile manufacturing
    • Low-viscosity product engineering

    EPDM Applications

    • High-voltage cable sheaths
    • Extreme weather-resistant components

     

    Processing Considerations

    Why Processing Matters

    For EVA foam manufacturers, these details are crucial:

    • Ash content: Minimal 1%
    • Volatile components: Less than 0.7%
    • Processing stability is key
    Alternative Perspectives: Guayule Rubber

    A unique natural alternative with:

    • Biological source
    • High extraction costs
    • Strategic emergency resource
    Rubber EVA in medical

     

    Making the Right Material Choice

    Selection Framework for Engineering Professionals

    Critical evaluation parameters:

    • Specific operating conditions
    • Material property requirements
    • Environmental constraints
    • Temperature tolerance
    • Co-vulcanization potential

     

    Final Thoughts on EVA Rubber Innovations

    Ethylene-Vinyl Acetate (EVA) rubber represents a pinnacle of material engineering, offering exceptional versatility across industries demanding high-performance, adaptable solutions. From electrical insulation to mechanical components, EVA's unique molecular structure continues to push the boundaries of what's possible in modern manufacturing.

    The true strength of EVA lies not just in its technical specifications, but in its ability to solve complex engineering challenges. While other materials may falter under extreme conditions, EVA demonstrates remarkable resilience and adaptability.

     
    Hairui Rubber Commitment

    As a leading Chinese rubber supplier, Hairui Rubber is dedicated to delivering EVA rubber solutions that meet the most demanding industrial requirements. Our expertise transforms technical challenges into innovative opportunities.

     

    rubber product

    Discover the Hairui Difference – Precision. Performance. Possibility.

     

    Check the "About Us" page to learn more about Hairui Rubber's values and services.